Your Formula. Our Floor. Market-Ready.
Walk the Line.
We run an open-book operation. Here is exactly what happens between ingredient delivery and your truck pulling away.
Receiving Raw Materials
Every ingredient and packaging component arrives at our certified receiving dock. Each lot is weighed, inspected against spec sheets, and assigned a hold ticket until QC signs off. Nothing enters production without a paper trail.
▸Avg. receiving-to-release: 4 hours · Allergen-segregated cold storage available
Batching & Blending
Our blending suites handle liquid beverages, viscous sauces, and dry mixes. Temperature-controlled kettles from 50 to 500 gallons. Every batch is logged by formula number, operator, and timestamp — traceability from kettle to case.
▸500-gal kettle capacity · ±0.5% batch accuracy · HACCP-controlled environment
Filling & Sealing
Glass bottles, plastic pouches, cans, and jars — our filling lines handle them all. Hot-fill, cold-fill, nitrogen flush for shelf-stable products. Seals are pull-tested every 30 minutes and documented in the batch record.
▸1,200 units/hr filling rate · Glass, PET, pouch, can formats supported
Labeling & Coding
Pressure-sensitive labels applied to ±0.5mm tolerance. Best-by dates, lot codes, and UPC barcodes printed and verified inline. Vision systems reject any bottle where the label is skewed or the code is illegible — before it reaches the case packer.
▸Vision-verified label placement · GS1 barcode compliance · Custom date-code formats
Quality Hold & Release
Finished goods enter a quarantine hold before release. Our QC team pulls statistically-valid samples, runs pH, Brix, fill-weight, and seal-integrity checks. Products ship only when every parameter is within spec and the certificate of analysis is signed.
▸CoA issued per lot · Third-party micro testing available · Full traceability records retained 5 years
Palletizing & Shipping
Cases are packed to your retail or distribution spec, stretch-wrapped, and staged in our dry finished-goods warehouse. We coordinate LTL, FTL, and parcel shipments. EDI-capable for grocery DC requirements. Your product leaves on time.
▸48,000 sq ft finished-goods warehouse · EDI 856/810 capable · Cold-chain handoff available
The Numbers Behind the Operation.
Throughput Stats
Certifications
Supported Package Formats
Minimum Runs
units per SKU. Most emerging brands start here and scale up as velocity builds.
Standard Lead Time
From approved formula and packaging to first pallet out the door. Rush scheduling available.
Founders Who
"We launched our first SKU through Assemble and had 10,000 bottles on shelf at a regional grocery chain within six weeks of signing. The CoA was airtight and our buyer never asked a single compliance question.
"I'd been making my hot sauce in a 20-gallon pot. Assemble scaled us to 5,000 units a run without changing the flavor profile. The batch records they provide are better than anything I could have set up myself.
"As a private-label buyer I've worked with a dozen co-packers. Assemble is the only one where the line manager has called me proactively to flag a packaging change before it became a problem. That's the difference.
All results represent actual client outcomes. References available upon request for qualified prospects.
Tell Us Where You Are.
No sales calls, no pressure. Submit your project details and a production specialist will respond within one business day with a clear path forward.
Request a Co-Pack Quote
Download Our Capabilities Deck
20-page PDF covering equipment specs, certifications, product categories, minimum runs, and sample line schedules. For prospects still in research mode.
Why brands choose Assemble
- No equipment investment required
- SQF Level 3 — retail-ready compliance
- Minimum 2,500 units — founder-friendly
- Open-book batch records & CoA every run
- EDI-capable for grocery DC requirements
- Rush scheduling available for hard deadlines